Services

ENGINEERING: We turn your idea into a product!

In addition to a consistently reliable supply of standard aluminium extrusion products, AFC also offers a full range of engineering services provided by a competent, certified, and dependable engineering firm for all modern applications of extruded products.

With our many years of engineering experience and outstanding expertise in both design and development, as well as in a wide range of manufacturing technologies across diverse applications and nearly all market sectors for aluminium extrusion products , we offer you a unique advisory, engineering, and consultancy service.

Our specialist know-how encompasses new product development, design, sampling, prototyping, and pre-series development, right through to the optimisation of existing and ongoing series production.

We also possess proven, long-standing expertise in product and process Failure Mode and Effects Analysis (FMEA) as well as in process safety management. We specialise in aluminium extrusion products. Our stated aim is to be ‘best-in-class’ across the entire manufacturing chain in this product sector. We therefore relieve you of unnecessary interface tasks and offer you comprehensive support so that you can concentrate on your core competencies.

As experienced engineers and practical experts in the field of aluminium extrusion products, we combine technical expertise with a business-minded approach. At every stage of the project, we keep a close eye not only on feasibility but also on the costs of a wide range of options – quickly, transparently, and with a focus on solutions. In this way, we lay the groundwork for well-informed decisions and significantly speed up your development processes. The result: a shorter time-to-market and sustainable competitive advantages for your product.

To ensure an efficient planning and development phase, we also provide you with our weight-per-metre calculator. This allows you to factor in reliable weight specifications from the early stages of the project and make well-informed decisions.

hellgraues und hellblaues Viereck mit abgerundeten Ecken

Teammitglieder von AFC bei einer Besprechung am großen Monitor

Our engineering services at a glance

New product development
Brainstorming
Problem-solving
Product optimisation

Design
Engineering
Detailed design
Alloy selection

Feasibility studies
Cost analyses
Fault analysis
Development of solutions

Optimal
connection solutions

Static and dynamic dimensioning

Functional surfaces using nanotechnology

Models
Prototypes
Samples
Pre-production supply

Assembly instructions
CE marking

LOGISTICS SOLUTIONS: Packaging, Storage, Transport

Today, bespoke logistics solutions are just as crucial as high-quality production. That is why we at AFC offer you a comprehensive, state-of-the-art logistics portfolio that provides optimal support at every stage of your value chain.

Our services begin with data-driven, forward-looking demand planning, as well as intelligently organised ordering and delivery of raw materials. We determine optimal production batch sizes, schedule your orders on time, and define suitable packaging units – whether standardised or individually tailored to your product. From semi-finished goods to finished goods warehouses, we ensure smooth processes right through to on-time delivery within precisely coordinated time slots.

We place a particular focus on sustainable logistics: wherever possible, we use reusable packaging such as our steel frames for long goods pallets. In this way, we reduce single-use packaging made of wood, cardboard, or plastic and make an active contribution to conserving resources. We also ensure efficient transport utilisation, for example by dispatching lorries that are as fully loaded as possible.

With AFC, you receive logistics solutions from a single source – well considered, cost-effective, and forward-looking.

Everything from a single source: we provide the complete solution!

Our aluminium experts are happy to support you every step of the way, from the initial development concept through to planning and prototype production, and on to long-term series production. As a reliable and competent partner, we are always available to assist you – whether you need long-term support, short-notice assistance, or flexible solutions. This ensures you benefit from a technological edge, faster development processes, and reliable delivery. We implement your market requirements with precision.

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Production Matching

We regard this as one of the most important processes within AFC’s unique business model. During the matching process, our experts analyse every profile, every component,and every assembly across all relevant manufacturing stages. The respective requirements profile is then matched against our extensive pool of machinery and equipment across our production network. The aim is:

to identify the most suitable equipment for each individual processing step, as well as
the most efficient production chain for the entire product, including logistics.

Or as Aristotle put it:
“The whole is greater than the sum of its parts.”

With this well-thought-out matching process, we ensure that you always receive the best possible value for money – both for new projects and for ongoing series production. After all, even existing series products are regularly re-evaluated at AFC in order to identify and exploit continuous potential for optimisation in manufacturing.

Das Team von AFC bei einer Besprechung im Büro

Hellblaues Viereck mit abgerundeten Ecken

Metal Contract Hedging

With AFC Metal Contract Hedging, we offer you the opportunity to lock in large-volume aluminium contracts of 100 tonnes or more through a direct ‘back-to-back’ hedge on the exchange. This guarantees the price for deliveries within a specified period – regardless of market fluctuations.

This process provides you with a reliable basis for cost calculation and protects you from the often high volatility of aluminium commodity prices during dynamic market phases. A swift and targeted approach is essential for the successful conclusion of price hedging.

We look forward to hearing from you!

We are here to support you every step of the way, from the initial idea through bespoke engineering to seamless production and delivery. Let’s work together to find a bespoke solution tailored to your specific requirements and to benefit from our team of experts.